09/13/2026
Hey y'all, a Lil felt knowledge and a great company to get a lid done.
https://www.facebook.com/share/p/1HKSCGDWwm/
Well, here we are in Felt season, maybe you're thinking, lemme go ahead and grab that 50 or 100x....
Well, not always that easy to get even if you're a hat company.
The long wait time to receive a 50X or 100X cowboy hat which often ranges from 3 to 18 (you read that right) months for custom or backordered premium brands is primarily caused by a combination of scarce premium materials, a rigorous artisan crafting process, and a massive surge in market demand.
High-X hats are not cheap, mass-produced items; they require hours of intensive labor spread over multiple days.
The Felt and Block Process:
The hat body must go through rigorous shrinking, pressing under massive hydraulic pressure, sanding with fine grit, and extensive curing cycles.
Hand-Finishing:
Custom elements like sewing in premium leather sweatbands, applying internal lacquers for firmness, satin linings, and hand creasing the crown cannot be rushed. Artisan hatters emphasize that every stitch matters, treating each hat like an piece of fine art.
The western wear market has experienced an unprecedented boom. All major manufacturers have faced production strain trying to keep up with both working cowboys and collectors who want durable "forever hats".
If you order from independent or custom bespoke hatters like LBR Hat Co. you are paying for a one-at-a-time creation tailored exactly to your head shape. Because these operations are small, your wait time is mostly determined by the number of orders sitting in the queue ahead of you. So...... let us know what you need today.
